Wear Resistant Ceramic Steel Pipes for Power Plant & Mining Industry, Custom Sizes
Product Details
| Application: | Architectural, Mining,Power,Metallurgy |
|---|---|
| Purity: | 95% |
| Type: | Ceramic Tube |
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Basic Info.
- Model NO.
- DN50-DN600
- Diameter
- Custom-Made
- Inner Layer Material
- 95% Alumina Ceramic
- Outer Layer Material
- Q235B/ Stainless Steel
- Advantage
- Wear and Corrosion Resistance
- Transport Package
- Wooden Case with Water-Proof Paper
- Specification
- DN50-DN600
- Trademark
- Baori Steel
- Origin
- China
Product Description
Product Description
Alumina Ceramic Lined Abrasion Resistant Steel Pipe and Fittings
This product employs advanced manufacturing techniques to seamlessly integrate high-purity, high-hardness engineering ceramics (such as alumina and silicon carbide) with high-strength steel tubing, forming a robust composite structure that combines rigidity with flexibility. The ceramic layer delivers ultimate protection, while the steel tubing substrate provides structural strength. It is specifically engineered to address the demanding challenges of conveying applications involving high abrasion and severe corrosion.
Specification
Product Name | Steel pipe with ceramic lining | Application | Mining/Power/Metallurgical industry |
Inner layer material | 95% aluminal ceramic | MOQ | 1 pc |
Out layer material | Q235B/ stainless steel | Product Time | Within 15 days |
Advantage | Wear and corrosion resistance | HS code | 7304111000 |
Product Details
Product Advantage
1.Outstanding wear resistance
The ceramic lining achieves a Mohs hardness of 9, with wear resistance hundreds of times greater than manganese steel, substantially extending the service life of the pipeline by tens of times.
2.Superior corrosion resistance:
The ceramic layer exhibits stable chemical properties, resisting corrosion from various acids, alkalis and solvents, making it suitable for complex media.
3.Ultra-smooth inner wall:
Significantly reduces conveying resistance, prevents material adhesion and blockages, enhances conveying efficiency and conserves energy consumption.
4.High strength and impact resistance:
Unique anti-detachment design and buffer layer ensure the ceramic layer remains intact and secure under impact, preventing cracking or detachment for reliable performance.
5.High overall efficiency:
Single installation with long-term maintenance-free operation, eliminating downtime and costs associated with frequent pipeline replacements.
Application
Typical application scenarios
Power Industry: Pulverised coal, ash, slag, and desulphurisation slurry conveyance in thermal power plants.
Mining and Metallurgy: Pipelines for ore slurry, tailings, and concentrate; heavy-medium conveyance in coal preparation plants.
Cement Industry: High-abrasion pneumatic conveyance of raw materials, clinker, pulverised coal, and kiln dust collection.
Chemical Industry: Process pipelines for corrosive particles and slurries.
Production Showcase
Our Company
Our information
Shanghai Baori Steel Industries Co., Ltd.
a superfine Chinese manufacturer of steel products with over 15 years of expertise.
Certified with ISO 9001, CE, and ROSH
Our company main product including Hot dip aluminized steel coil/plate,stainless steel,galvanized steel,channel steel,rebar,pipe,etc...
Our company main product including Hot dip aluminized steel coil/plate,stainless steel,galvanized steel,channel steel,rebar,pipe,etc...
Concurrently, we steadfastly uphold a customer-centric philosophy, consistently delivering premium products and services.
To date, we have exported to nearly 50+ countries worldwide, with our products and service quality receiving widespread acclaim.
our core advantage
1. We operate three in-house manufacturing facilities with an annual production capacity of approximately 200,000 tonnes.
2. Our products comply with international standards and meet the requirements of the majority of our clients.
3. We offer a comprehensive range of product specifications and models, enabling swift adaptation to order requirements.
2. Our products comply with international standards and meet the requirements of the majority of our clients.
3. We offer a comprehensive range of product specifications and models, enabling swift adaptation to order requirements.
FAQ
Q:What operating conditions is this product primarily suited for?
A:This product is specifically engineered to withstand demanding material handling environments characterised by high abrasion, severe corrosion, and elevated temperatures. Typical applications include: pulverised coal, ash and slag, and desulphurisation slurry in thermal power stations; mineral slurry, tailings, and concentrate pipelines in mining and metallurgical industries; raw materials, clinker, and kiln tail gas dust conveyance in cement plants; and corrosive particulate slurries in chemical processing.
Q: Will the ceramic layer peel off? How impact-resistant is it?
A:We employ advanced techniques such as self-propagating high-temperature synthesis (SHS) centrifugal sintering, integral forming, or high-strength bonding to ensure the ceramic layer achieves a metallurgical or high-strength mechanical bond with the steel pipe. Concurrently, the unique buffer layer design effectively absorbs impact energy, endowing the product with exceptional wear resistance alongside excellent resistance to mechanical and thermal shocks. This guarantees stable and reliable performance under complex operating conditions, with minimal risk of delamination.
A:We employ advanced techniques such as self-propagating high-temperature synthesis (SHS) centrifugal sintering, integral forming, or high-strength bonding to ensure the ceramic layer achieves a metallurgical or high-strength mechanical bond with the steel pipe. Concurrently, the unique buffer layer design effectively absorbs impact energy, endowing the product with exceptional wear resistance alongside excellent resistance to mechanical and thermal shocks. This guarantees stable and reliable performance under complex operating conditions, with minimal risk of delamination.
Q:Do you offer bespoke services? For instance, non-standard dimensions or irregularly shaped components?
A:Yes, we provide comprehensive customised solutions. Based on your drawings or technical specifications, we can manufacture various pipe fittings including straight pipes, elbows, tees, reducers, etc., in different diameters, lengths, and wall thicknesses. Please provide specific operating parameters (such as medium, particle size, concentration, flow velocity, temperature), and our engineers will recommend the most suitable ceramic materials (e.g., 95/99 alumina, silicon carbide) and composite processes for your application.
A:Yes, we provide comprehensive customised solutions. Based on your drawings or technical specifications, we can manufacture various pipe fittings including straight pipes, elbows, tees, reducers, etc., in different diameters, lengths, and wall thicknesses. Please provide specific operating parameters (such as medium, particle size, concentration, flow velocity, temperature), and our engineers will recommend the most suitable ceramic materials (e.g., 95/99 alumina, silicon carbide) and composite processes for your application.
Q:What are the minimum order quantity and lead time?
A:We support small-batch trial orders to validate results. Specific minimum order quantities and lead times depend on product specifications and customisation levels. Standard specification products are available from stock with rapid delivery; customised products require scheduling according to production plans, typically shipping within 15-30 days after receiving the confirmed order.
A:We support small-batch trial orders to validate results. Specific minimum order quantities and lead times depend on product specifications and customisation levels. Standard specification products are available from stock with rapid delivery; customised products require scheduling according to production plans, typically shipping within 15-30 days after receiving the confirmed order.
For further technical details, product samples, or operational advice, please do not hesitate to contact us via the contact details provided on this page.
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